Hitachi Rail starts welding brand new British trains as investment in North East factory reaches £110m

Manufacturing | North East | Transport & Distribution

Welding

Hitachi Rail’s investment at its County Durham factory – which now totals £110m – sees new facilities completed, allowing welding and painting to start on brand new UK passenger trains.

New welding and painting facilities will be used to build the next generation of intercity trains for East Midlands Railway and Avanti West Coast. Around 40 staff and newly graduated welders and painters will be completing the high-tech aluminium carriage shells, which are a signature of Hitachi’s intercity fleets.

The North East train builder has invested £8.5m to create bespoke welding and painting facilities within the factory. This on-shoring of crucial high value aspects of the manufacturing process is further evidence of Hitachi Rail’s long-term commitment to the region. It is also the first time in decades that a new train welding facility has been created in Britain, with over 230 carriages due to be welded at Newton Aycliffe.

The investment has also involved an extensive upskilling programme for staff and apprentices, including an eight week initial training programme for welding certification, then further training to obtain additional specialist qualifications. This new training has created a new skills-base that will benefit the workforce and the factory, delivering current and future projects.

The firm established its highly advanced North East manufacturing base, with its 700 strong workforce, in 2015, to build 122 pioneering trains as part of the Government’s Intercity Express Programme, along with 70 zero-emission Class 385 regional trains for Scotland.

The new manufacturing capabilities at the factory is allowing Hitachi Rail to further expand its UK supply chain. New domestic suppliers include AES in Glasgow, Airblast in Peterborough and KM Tools in Stoke-on-Trent. Meanwhile, the expansion in scope of Newton Aycliffe has resulted in Hitachi Rail increasing its existing relationship with North East firms such as Dyer Engineering and Hydram Engineering.

Transport Secretary, Grant Shapps MP said: “It is fitting that Hitachi Rail are building the next generation of intercity trains in County Durham, a place with a proud and illustrious railway heritage.

“Their long-term commitment and continued investment in the North East is a major boost for jobs and skills, driving economic growth and helping levelling up our country as we build back better from the pandemic.”

Jim Brewin, Head of UK & Ireland, Hitachi Rail said: “The £110 million we have now invested at Newton Aycliffe is not only a sign of our continued commitment to the North East of England but also British manufacturing and its supply chain.

At the heart of our commitment is the continued development of a highly skilled and dynamic workforce, which through our South Durham Technical University College partnership and 70 apprenticeships will drive the rail industry forward at home and abroad for many years to come.”

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